CNC Machine Monitoring Software for Job Shops in India

Short answer

CNC machine monitoring software tells you, live, what each machine is doing, how many pieces it has made against target, and why it stopped — then turns that into OEE, downtime and shift reports without anyone filling a register. OpeEye does this for any machine: an operator tablet on day one, an auto-count box or a direct controller connection later, machine by machine.

Key facts

Data sources: Operator tablet · auto-count box (optional) · controller connection (Fanuc, Haas, Mitsubishi — rolling out)
Works with: Any CNC, VMC, lathe or conventional machine, any brand, any age
Setup: One afternoon, no production stopped; on-site across Gujarat, remote elsewhere
Hardware: Android tablets bought locally; nothing to buy from OpeEye
Live refresh: Every few seconds; breakdown alerts on your phone in seconds
Offline: Tablets keep logging without internet and sync later with correct times
Pricing: ₹399/machine/month, Manual or Automatic · no per-user fees · free 15-day trial
Where: Built in Rajkot · Ahmedabad · Gujarat · all India

What does CNC machine monitoring software actually do?

On a job-shop floor, “monitoring” means five things, and the software has to do all five or the owner ends up walking the floor anyway:

Live status for every machine — running, setup, paused, breakdown, idle — with the operator and job on it.
Piece counts against target, per machine and per job, as they happen — including rejects and the reason for each.
Downtime with a reason: every stoppage logged as it happens, not reconstructed at month-end.
Alerts when a machine goes down, on the owner's phone, with the cause attached.
The numbers that follow: OEE per machine and per job, operator efficiency, a minute-by-minute machine timeline, and shift and daily production reports generated automatically.

The bar to clear is the diary. Most Indian machine shops already “track production” — in a register, a WhatsApp group and the supervisor's memory. The problem is not that the numbers don't exist; it is that they arrive at 9 pm, rounded, and without the reasons. Monitoring software earns its keep by making the same numbers appear the moment they happen, with the cause, on your phone.

How does OpeEye get the data off the machine?

Three sources, one dashboard

OpeEye reads the floor three ways, and you can mix them machine by machine: an operator tablet at every machine (day one, no wiring), a small auto-count box wired to the machine's cycle signal (optional), and a read-only connection to the CNC controller itself (rolling out for Fanuc, Haas and Mitsubishi).

What each data source knows
	Operator tablet	Auto-count box	Controller connection
Available	Today, every machine	Optional add-on, per machine	Rolling out — Fanuc, Haas, Mitsubishi
Piece count	Operator taps	Automatic, from the cycle signal	Automatic, from the control's counter
Running / idle	From operator actions	Automatic	Automatic, the control's own state
Rejects & reasons	Yes	Tablet	Tablet
Which job, which operator	Yes	Tablet	Tablet
Alarms with codes	Operator reports	—	Yes, with the control's code and text
Cycle time	Derived	From pulse gap	The control's own measurement
Hardware on the machine	None	Small box in the panel	None — gateway PC on the LAN

The important sentence: no tier replaces the tablet. Rejects, reasons, which job card is running and who ran it have no machine-readable source — a Fanuc control does not know why the operator stopped. The sensor and controller tiers remove the counting burden; the tablet keeps the context that makes the count mean something. Read the full breakdown on how OpeEye connects to your machines.

What do I see on the dashboard?

Live floor board

Every machine as a card: status, operator, job, pieces this shift against target, minutes in the current state. On your phone, laptop, or a TV on the shop wall.

Per machine

A minute-by-minute timeline for the day — setup, run, pause, breakdown, idle — so any moment can be reviewed, plus OEE and downtime by reason.

Per operator

Productive run time against setup, pause and idle time; pieces and rejects; a fair comparison across shifts using the same numbers for everyone.

Per job

Setup time, run time, pieces, quality percentage, downtime, and the real cost per piece — machine time, tooling and rejection loss — while the job is still running.

Alerts

A machine goes down: the owner's phone knows in seconds, with the reason. A setup running over plan: the supervisor knows before the shift is lost.

Reports

Shift reports and the daily production report, generated automatically and ready before the next shift starts. Export any of it.

Which machines and controllers does it work with?

With the operator tablet: every machine. CNC turning centres, VMCs, HMCs, conventional lathes and mills, presses, grinders — brand and age do not matter because nothing connects to the machine. A 2005 lathe and a 2024 five-axis are monitored the same way.

With the auto-count box: any machine that exposes a cycle-complete or stack-light signal, which is most CNC and VMC machines built in the last twenty years. The box sits in the panel, wired to that signal, and pushes each cycle to OpeEye over the factory Wi-Fi. It buffers when the network drops.

With the controller connection (rolling out): Fanuc controls through FOCAS, Haas through MTConnect and Mitsubishi through SLMP, read by a small gateway PC on your plant network. The connection is read-only by construction — OpeEye never writes to a control. Siemens and other brands on request.

How is this different from an IoT machine monitoring system?

Short answer

IoT-first systems put hardware on every machine before you see anything, and even then cannot tell you the rejects, the reason for a stop, or who ran the job. OpeEye is tablet-first: the whole floor is live in an afternoon with no hardware, and sensors or controller links are added only where they pay for themselves.

The IoT systems built for large plants assume every machine has a modern control, an IT team to open ports, and a budget for gateways. A 12-machine job shop in Metoda has none of those and does not need them to start. The comparison guide, tablet vs sensor vs controller monitoring, goes through what each approach knows, costs and gets wrong.

Why measure at all? Because the first number is always a surprise.

Shops that measure OEE for the first time rarely like the answer. The widely used benchmark from OEE.com puts world-class OEE at 85%, a typical manufacturer at 60%, and many plants that begin measuring at around 40% — meaning the machine is making good parts less than half the time it is available. The gap is the hidden factory: setups that run over, stops nobody logged, tool changes that took twenty minutes instead of five.

You do not need a consultant to find it. You need every stoppage to be logged with a reason at the moment it happens, by the person standing at the machine — and a screen that adds it up before the shift is over. That is the whole product.

What does machine monitoring software cost in India?

One software price: ₹399 per machine per month, whether the machine is on Manual (operator tablet) or Automatic (the machine counts itself). Automatic adds a one-time auto-count box per machine, installed by us and quoted in the demo. More than 15 machines: volume pricing on request. No per-user fees, no setup fee, no long contract, free 15-day trial; the only hardware you buy is Android tablets. See pricing and the guide to what machine monitoring costs in India.

How long does setup take?

One afternoon. We add your machines, parts and operators, mount the tablets, and train the floor in Gujarati or Hindi. Production is not stopped. In Rajkot, Ahmedabad and across Gujarat this happens on-site; elsewhere in India we do it remotely in the same time.

Who is OpeEye for?

CNC and VMC job shops and component manufacturers with roughly 3 to 50 machines — the units in Rajkot's Shapar-Veraval and Metoda estates, Ahmedabad's Vatva and Naroda, Morbi, Jamnagar, and the same kind of shop anywhere in India — where the owner still walks the floor to find out what is running.

Owners get the floor on their phone — from home, travel, or a customer's office.
Supervisors get the alert before the shift is lost, and shift reports they do not have to write.
Operators get three taps instead of a register, and a fair record of their work.

We work on-site across Rajkot, Ahmedabad and the rest of Gujarat.

See your floor live — on your own machines.

A 20-minute demo, on-site in Rajkot and across Gujarat or over a call anywhere in India. Free 15-day trial, no hardware to buy from us.

Book a demo WhatsApp us

Questions shop owners ask

Does CNC machine monitoring software need sensors on every machine?

No. OpeEye starts with an operator tablet at each machine and no wiring — the floor is live the same afternoon. Sensors (an auto-count box) and direct controller connections are optional add-ons you can put on specific machines later when you want piece counts to be hands-free.

Can it monitor old or conventional machines, not just CNCs?

Yes. With the tablet, any machine of any age is monitored the same way — status, pieces, rejects, downtime and reasons — because the operator is the data source. The auto-count box works on any machine that exposes a cycle-complete or stack-light signal.

Which CNC controllers can OpeEye connect to directly?

Direct, read-only controller connection is rolling out for Fanuc (FOCAS), Haas (MTConnect) and Mitsubishi controls, through a small gateway on your factory network. It reads part count, run state, alarms with codes, cycle time and the active program. Other brands on request.

What is the difference between machine monitoring and production tracking?

Machine monitoring answers 'what is each machine doing right now and why did it stop'. Production tracking answers 'how many good pieces of which job did we make, against target, by whom'. OpeEye does both on one screen, because on a job-shop floor they are the same question asked by two people.

How fast does the dashboard update?

The live floor board refreshes every few seconds. A breakdown reported on a tablet reaches the owner's phone as an alert in seconds, with the machine and the reason attached.

What does it cost?

₹399 per machine per month — the same whether the machine is on Manual (operators tap on a tablet) or Automatic (the machine counts itself). Automatic adds a one-time auto-count box per machine, installed by us, quoted in the demo; a direct controller connection, where the control supports it, uses one gateway shared by the floor. More than 15 machines: volume pricing on request. No per-user fees, no setup fee, no long contract, free 15-day trial. Tablets are the only hardware you buy, locally.

Do you set it up on-site in Rajkot and Gujarat?

Yes. OpeEye is built in Rajkot; we do on-site demos and same-day setup across Rajkot's industrial estates, Ahmedabad, Morbi, Jamnagar, Surat, Vadodara and the rest of Gujarat. Elsewhere in India, setup is remote and takes the same afternoon.

CNC machine monitoring software for job shops in India